How Shoes Are Produced in Doing Footwear Factory

 Shoes are one of the most universal products in the world. They combine style, comfort, and practicality, but behind each pair lies a long and detailed production journey. Doing Footwear, an established shoe factory with decades of experience, specializes in OEM and ODM manufacturing, meaning they design and produce shoes for clients across the globe. Their operations are based on efficiency, quality, and adaptability, serving markets in North America, Europe, and Asia.

The factory’s production system is a blend of traditional craftsmanship and modern industrial techniques. To truly understand how shoes are done in Doing Footwear, it helps to break the process into clear stages, beginning with design and ending with distribution.

1. Design and Development

Every shoe starts as an idea. Doing Footwear works with clients who bring sketches, digital drawings, or even physical samples. The design department transforms these into detailed technical plans. Designers use software to build three-dimensional models of the shoes, checking proportions, colors, and materials.

At this stage, the team also chooses the type of shoe last to be used. A last is a mold shaped like a human foot, and it determines the final fit. For most prototypes, a standard size is used, but the last can be customized for different shapes or specific functional needs.

Designers then create a “tech pack,” which includes diagrams, dimensions, stitching lines, sole shapes, and notes about accessories such as eyelets or logos. This document serves as the master guide for the production process.

2. Prototyping and Sampling

Before mass production, Doing Footwear develops samples. Using the patterns and last, skilled workers cut material pieces and sew them together to build the upper. The sole is prepared separately and then joined to the upper.

The sample is tested for fit, comfort, and durability. If adjustments are needed—for example, tightening the heel grip or adjusting the sole flexibility—designers revise the patterns and create new samples. Clients usually approve several prototypes before giving the green light for mass production.

This stage is crucial because it avoids costly errors later. A well-executed prototype guarantees that the final production run will be accurate and efficient.

3. Material Sourcing and Preparation

Once the prototype is finalized, the factory begins sourcing materials. Doing Footwear works with a wide variety of materials:

  • Leathers for boots, dress shoes, and premium sneakers.

  • Textiles such as mesh, canvas, and synthetic fabrics for casual and sport shoes.

  • Foams like EVA for cushioning in midsoles.

  • Rubber and polyurethane for durable outsoles.

  • Accessories such as zippers, eyelets, Velcro, and laces.

Each batch of raw material is inspected for quality. Rolls of fabric are checked for defects, leather is examined for scratches or inconsistencies, and rubber sheets are tested for hardness.

Cutting is the next step. The factory uses computer-controlled machines or metal dies to cut pieces with high accuracy. These pieces are organized by size and stored in sets for assembly.

4. Upper Assembly

The upper is the part of the shoe that covers the foot. In Doing Footwear’s factory, this stage is also called “closing.” Workers take the cut pieces—such as the vamp, quarters, tongue, and heel counter—and sew them together.

The process involves several sub-steps:

  1. Stitching – Panels are joined with industrial sewing machines.

  2. Lining and Reinforcement – Padding, foam inserts, and inner linings are added for comfort.

  3. Detailing – Logos, decorative stitches, and overlays are applied.

  4. Eyelets and Accessories – Holes for laces or zippers are punched and reinforced.

For some designs, automated stitching machines are used to increase speed and precision. However, many parts of the process still rely on skilled workers, especially when dealing with fine leathers or complex designs.

5. Sole Production

While the upper is being assembled, another production line focuses on the sole. The sole is typically divided into three parts:

  • Insole – The layer inside the shoe, providing comfort and absorbing sweat.

  • Midsole – The cushioning layer, often made from EVA or other foams.

  • Outsole – The bottom layer that touches the ground, made of rubber or polyurethane.

Doing Footwear uses molding machines to shape soles. Heated molds compress the material, creating strong, durable parts. For athletic shoes, midsoles may include air cushions or gel inserts to improve performance.

6. Lasting and Sole Attachment

This is one of the most important stages. The upper is stretched tightly over the last, giving the shoe its final form. The process ensures proper fit and structure.

Once the upper is in place, the sole is attached. Several methods are used depending on the shoe:

  • Cementing – The most common method, where strong adhesives bond the sole to the upper.

  • Stitching – Used for high-end or durable shoes, where the outsole is sewn to the upper.

  • Injection molding – The sole is molded directly onto the upper, common in sport shoes.

After attachment, the shoes are pressed in machines to ensure a secure bond. They are then left on the lasts for a period to stabilize their shape.


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